() Quote CartPortfolio
Consolidated Electronic Wire & Cable has serviced the wire and cable industry since 1919. Our portfolio contains just a few examples of how we have continuously provided our customers with the best products at the best price.
- Custom TPE Cords for Municipality Vehicles
- Custom Manufactured Thermoplastic Integral Parallel Cord
- Custom Coaxial Cable for Remote Control
- Custom Manufactured Cable Assembly for Remote Control Panel
- Custom Cable Assembly for Fluid Management Industry
- Custom Designed Audio Cable Assembly for Telecommunication Client
- Custom Manufactured Watertight Marine Power Cords
- Custom Printed Cable Jacket
- Custom Wire Harness for the Pump Manufacturing Industry
When a client in the safety equipment industry needed custom retractile cords for municipality vehicles, they contracted with Consolidated Electronic Wire & Cable to fulfill a high-volume order.
In order to equip these cords with advanced protection, they were finished with thermoplastic elastomer (TPE). TPE provides excellent protection against environmental factors at lower costs than polyurethane alternatives. This level of protection was vital, as the cords would be used in school buses, fire trucks, and ambulances.
Consolidated Electronic Wire & Cable manufactured a thermoplastic integral parallel cord for use with sound equipment.
The integral parallel cord, which is made of 18 AWG bare copper wires with an extruded PVC thermoplastic jacket, withstands temperatures from -40oC to 105oC and has a 300-volt rating.
The Consolidated custom coaxial cable met a variety of customer specifications, including tight tolerances of +/- .010”. Consolidated also performed tensile, AC HV, DC HV, and flame tests.
After reviewing the customer’s specification, Consolidated concluded that the coaxial cable with a galvanized wire braid was needed in order to successfully retrofit a number of their existing locations.
First, we defined the cable assembly parameters. The process included cable extrusion, jacket removal, cutting and stripping, as well as connector termination.
First, we defined the cable assembly parameters. The process included cable extrusion, jacket removal, cutting and stripping, as well as connector termination.
We created a custom terminated cable assembly to assist with needs of fluid management systems.
When a customer needed a terminated cable assembly for its fluid management systems, Consolidated was able to provide it. We worked with the customer to create an assembly kit from scratch including packaging.
The customized cable wire assembly, which has an outside diameter of .333”, has 7 unshielded coaxial conductors and 19 shielded coaxial conductors. It meets tolerances of +/-10%, withstands temperatures of -40oC to 80oC and has a 300-volt rating.
Featuring HD-XLR, RCA and custom-molded DB connectors Consolidated designed a stronger, better designed, and less expensive assembly than our competitor.
A large US based provider of marine products contacted Consolidated Electronic Wire & Cable about their need for a completely watertight 120-Volt, 16 Amp, 60 Hz power cord with 16 /3 SJTW cordage, and Consolidated was able to deliver.
A large US based provider of marine products contacted Consolidated Electronic Wire & Cable about their need for a completely watertight 120-Volt, 16 Amp, 60 Hz power cord with 16 /3 SJTW cordage.
A customer specializing in audio sensor monitoring equipment required a proprietary cable with their name and part number printed on the cable jacket.
In addition, the customer needed put-ups of 5,000’ in 1,000’ continuous lengths. The cable wire required an outside diameter of .267” with four shielded conductors twisted into two pairs. The cable needed to have a 300 volt rating to withstand temperatures of -40ᵒC to 80ᵒC and comply with UL, CSA and RoHS standards.
We helped to create a custom harness to be used in four different production pumps to turn on flow sensors within the pumps.
This harness was to be used in four different production pumps to turn on flow sensors within the pumps. We reviewed the client’s drawing and specifications then modified the wire harness assembly specifications based on our mutual assessment. We manufactured the assemblies using the Artos CR-11 automated processing machine.
